As demand for graphic tees diversifies, so do the printing methods. Here are the most widely used techniques in 2025:
● Screen Printing
Still the king for bulk orders. Known for its vibrant, long-lasting prints, screen printing is great for bold logos or simple colors. It’s cost-effective at scale but less suitable for photo-realistic or small-run designs.
● DTG (Direct-to-Garment)
Perfect for complex, multi-color designs and photo-level detail. DTG uses inkjet technology to print directly onto fabric—ideal for custom or small-batch production.
● DTF (Direct-to-Film)
A rising star. DTF can be applied to cotton, polyester, and blends. It combines DTG’s detail with heat transfer’s versatility. With low setup costs and vivid colors, DTF is becoming a go-to for small brands.
● Sublimation Printing
Best for polyester and synthetic fabrics. Sublimation infuses dye into the fabric, producing rich, fade-resistant prints. It’s the top choice for all-over print (AOP) tees.
● Heat Transfer Vinyl & Plastisol Transfers
Great for special effects like metallics, neons, glow-in-the-dark, or puff prints. These require more labor but offer premium texture and perceived value.
● Embroidery & Hybrid Techniques
While not technically printing, embroidery is often combined with printing to add texture and dimension. Logos or slogans can be stitched over graphics for a premium look and feel.